Food Processing Archives • mallagro.ro

Bottling Line for Aggressive Liquids (bleach) in bottles of 1 and 2 Liters – type ”MBVT”

Rossen Stanev — Tue, 13 Oct 2020 23:58:50 +0000

I. Linear filling machine with 1 linear closure with a hopper for orientation of the caps and an elevator for attaching the caps to the orientation hopper

1. Filling machine:

Bottle capacity / hour:
from 1500but / hour to 2000but / hour from 1 liter
from 1200but / hour to 1500but / hour from 2 liters
Linear type machine
Number of dispensers for filling the liquid – 8
Dosage – volume
Dosage of aggressive preparations – bleach
Packaging: 1 liter and 2 liters

2. Closing machine:

Linear type Closing machine with one closing caps head.
Screw cap – with one thread size
For 1L and 2L bottles with one neck size
Bottle capacity / hour:
from 1500 to 2000 bottles / hour for 1-liter bottles
from 1200 to 1500 bottles / hour for 2-liters bottles

II. Labeling machine for one and two-liters bottles with self-adhesive, single-sided label

Bottle capacity / hour:
from 1500 bottles / hour to 2000 bottles / hour for bottles of 1 liter
from 1200 bottles / hour to 1500 bottles / hour for bottles of 2 liters
Linear type machine
Label: self-adhesive
Label type – paper or polypropylene
Height H = 600 mm
Width B = 700mm
Length L = 1500mm
Installed power – 0.75 kW
Rated voltage – 380 V
Nominal frequency – 50 Hz
Weight: 250kg

III. Automatic foiling machine

Productivity, with a bottle volume of 1 liter – 400 stacks / h
Length of gluing – up to 600 mm
Foil – heat shrinkable
Foil thickness – 1 mm
Height H = 2000 mm
Width B = 1150mm
Length L = 3500mm
Installed power – 16.0 kW
Rated voltage – 380 V
Nominal frequency – 50 Hz
Weight: 950kg

IV. Inkjet printer

Printing: 2 – 3 lines of graphic symbols
Length of the ink line – two meters
Height H = 484 mm
Width B = 400mm
Length L = 400mm
Installed power – 0.06 kW
Weight: 15kg

V. Palletizing machine

Semi – automatic ready stacks packing machine
Diameter of the platform – 1500 mm
Maximum weight of the load – 2000 kg
Maximum height of the package – 2200 mm
Installed power – 1.1 kW
Weight: 430kg

Total installed power of the line: 21.00 kW

Total weight: 2700 KG.

Total length of the line: 7500 mm.

Total width of the line: 3505 mm.

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Honey Processing Line

Rossen Stanev — Mon, 12 Oct 2020 19:57:14 +0000

Honey Processing Line set contains:

Barrel heater / heater chamber
Honey pump
Honey filter, vertical, without heating, 1000 mm
Honey tank 2000 liters
Automatic line for bottling honey
Scale
- up to 500 kg.
- impact resistant (from barrels).

1. Barrel heater / heater chamber

Technical specifications:

Capacity 2 barrels 300 kg.
Heater power 2 kW.
Power supply 220V / 50Hz.
Temperature regulation 30-55 °C.
Internal size (width / height / depth): 910x1210x1300mm.
External dimensions (width / height / depth) 1135x1290x1535mm.
The chamber is a device used for honey decrystallization, i.e. it changes the honey struc-ture from solid (so-called crystallized) to liquid. The device is equipped with a heating ele-ment and a fan, which allows better heat distribution inside the chamber. The thermostat protects the honey from overheating.
It is equipped with wheels.
At the bottom part it is designed brushes for air-moving.
In the top part there is an adjustable ventilation opening.

2. Honey pump

Technical specifications:

Suction pump for honey. Power 0,37 kW, maximum pumping power – 900 l / h (at 30 °C).
Powered by 230V, with rectifier.
The pump is equipped with lockable wheels.
Handle for handling.
It is equipped with a control panel, for speed regulation and the suction direction.
The pump must be started independently before use.
After using the pump, it must be cleaned so as not to block the rubber blades.

3. Honey filter, vertical, without heating, 1000 mm

Technical specifications:

The vertical filter is used to filter the honey, which is extracted by centrifugation.
It is equipped with stainless steel filters, with different diameter holes that allow the filtration of honey.
Available in two versions – with and without heating.
Contains three separation filters with 4 chambers each.
There is a cover on the filter surface. Pour the unfiltered honey into the uncovered part.
Stainless steel manufactured for covering the food industry requirements.
The tap is made of stainless steel with a ball.

4. Honey tank 2000 liters

The tank is made of stainless steel and has a capacity of 2000 liters (approximately 2800 kg of honey), with lid, heater and homogenizer (w854mp). The bottom is pointed for quick and complete draining. The tank is equipped with standing legs. The heating is regulated by control panel.

5. Automatic line for bottling honey

Technical specifications:

The line is designed to be used by one person to control the filling process.
The jars transporting line stops automatically when they reach the filling position. The jars can be filled with a capacity of 100 g to 1250 g.
High efficiency for filling large jars.
Professional digital dispenser with dosage from 4 g to 8900 g.
The rotating tables, the conveyor belt and the dosing unit are connected for synchronization in the belt control panel.
Jars sensor.
The tables and the bar are adjusted depending on the jars that are dosed.
Receiving table and dosing table. The diameter of the table is 1000 mm and can stand at a standstill with about 30 jars.
The speed is adjustable depending on the filling speed.

* This line is not equipped with a device for placing caps and labels.

6. Scales

– up to 500 kg.

– impact resistant (from barrels).

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Spice Grinder

Rossen Stanev — Mon, 12 Oct 2020 14:55:33 +0000

Technical characteristics:
Number of hammers	30 pcs.
Engine speed	3200 rpm.
Sieves	3 pcs.
Access platform	Yes
Manufacture of frame:	Made of stainless steel (housing and interior).

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Sugar Grinding Mill

Rossen Stanev — Mon, 12 Oct 2020 14:48:20 +0000

Technical characteristics:
The volume of the bunker:	200 liters
Installed power:	5.5 kW
Productivity:	300 kg / h (depending on the size of the sugar crystals).
Manufacture of frame:	Power supply housing, stator, rotor and grinding head body, machine housing, drainage parts, and legs are made of AISI 304 stainless steel.

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Preparation, Shaping, Glazing and Packaging Line for Fitness Protein Bars in Packages with In-scribed Foil

Rossen Stanev — Sun, 11 Oct 2020 01:58:06 +0000

The set contains:

Mixer planetary MTM-P-60L with an oil jacket
Syringe for pastry – extruder SCHS – E
Telescopic belt conveyor LT-T
Conveying belt – LT
Coating line TL-400mm
Heating bath for chocolate VP-100L
Horizontal packing machine HPM-T-320

1. Dough kneading machine with mixer with planetary mechanism MTM-P-60L with oil jacket

Technical characteristics:
Model of the machine:	MTM-P-60
Tank capacity:	60 liters
Power supply:	380/50 V/Hz
Installed power:	1,8 Kw
Revolutions of І speed:	140 RPM
Revolutions of ІІ speed:	380 RPM
Overall dimensions:	Length – 1000mm
	Width – 600mm
	Height – 1350mm
Weight:	250 kg

Mixer with planetary mechanism is designed for stirring, mixing, leading to a homogeneous state of eggs, cream, soft doughs, preparation of filling masses, etc.

The machines have three working bodies: pear wire, flat stirrer and stirrer for kneading.

It is made of stainless steel AISI 304 and materials, which are allowed for production of machines, operating in the food industry. The warranty service is thirteen months. Provided is also out of warranty service.

2. Pastry - extruder / devisor - SCHS – E

Technical characteristics:
Model of the machine:	SCHS – E
Overall dimensions:	Length – 1500mm
	Width – 400mm
	Height – 1400mm
Productiveness:	20-100 pcs/min
Weight:	120 kg
Supply voltage:	220V / 50Hz
Compressed air:	60 l / 6 bar

The machine is designed for extruding of bakery and confectionary doughs in a certain form – wick. After extruding, the product has been cut to a certain length.
It is made of stainless steel AISI 304 and materials, which are allowed for the production of machines, operating in the food industry. The warranty service is for thirteen months. Provided is also out of warranty service.

3. Telescopic belt conveyor LT-T

Technical characteristics:
Model of the machine:	LT-T
Overall dimensions:	Length – 2000mm
	Width – 400 – 1400mm
	Height – 900mm
Width of tape:	100-800mm
Power:	0.4-2.2 kW
Supply voltage:	220V / 50Hz

The machine is designed for transporting and arranging various bakery and confectionery products and other items on trays or tapes.
It is made of stainless steel AISI 304 and materials, which are allowed for the production of machines, operating in the food industry. The warranty service is for thirteen months. Provided is also out of warranty service.

4. Conveying belt – LT

Technical characteristics:
Model of the machine:	LT
Overall dimensions:	Length – 1500mm
	Width – 400mm
	Height – 900mm
Supply voltage:	220V / 50Hz

The Belt Conveyor is designed for transporting food products in bulk and discrete state and packaged (in cardboard boxes, foil, etc.) and for the fulfillment of auxiliary technological operations – dosing, separation, collection, etc.
It is made of stainless steel AISI 304 and materials, which are allowed for the production of machines, operating in the food industry. The warranty service is for thirteen months. Provided is also out of warranty service.

5. Coating line TL-400mm

Technical characteristics:
Model of the machine:	TL-400mm
Overall dimensions:	Length – 9000mm
	Width – 750mm
	Height – 1300mm
Installed power:	5.2 kW
Supply voltage:	220V / 50Hz

The machine is designed for coating (pouring) with chocolate coating and cooling of waffles, dry pastry, cookies, tarts, cakes, croissants, halva, Turkish delight, biscuits, and other pastries. After pouring, the product automatically goes through a cooling tunnel to cool.
It is made of stainless steel AISI 304 and materials, which are allowed for the production of machines, operating in the food industry. The warranty service is for thirteen months. Provided is also out of warranty service.

The line is made up of two technological parts – a coating machine and a cooling tunnel, with synchronized conveyors speed.
Coating machine:
● Dry belt – length, mm 350
● Wet belt – length, mm 850
● Speed, m/min. 1.8
● Maximum height of coated products, mm 100
● Coating – bottom, top, and whole.
● Ventilator.
● Shaker.
● Complete cleaning of the machine.
● The capacity of the chocolate bath, liters 80
● Temperature, oС of water jacket of the couverture 40 ÷ 80

Cooling tunnel:
● Height of belt, mm 400
● Length of the tunnel, meters 7.8
● Belt speed, m/min 1.8
● Temperature,0С in cooling tunnel 0 ÷ 12
● Maximum height of cooling products, mm 100

6. Heating bath for chocolate VP-100L

Technical characteristics:
Capacity:	100 liters
Overall dimensions:
	Width – 1350mm
	Height – 850mm
Weight:	80 kg
Power:	2.05 kW
Supply voltage:	380V / 50Hz
Temperature:	20÷80 °С (temperature of the water jacket)
Rotation speed of the agitator:	24 rpm

A heating bath for chocolate is designed to melt and heat couverture, oils, chocolate, and others, cocoa-based creams.
It is made of stainless steel AISI 304 and materials, which are allowed for the production of machines, operating in the food industry. The warranty service is for thirteen months. Provided is also out of warranty service.

7. Horizontal packing machine HPM-T-320

The horizontal packing machine is designed for packing different types of products.
It is made of AISI 304 stainless steel and materials, which are allowed for the production of machines, operating in the food industry. 13 month warranty. Post-warranty service can also be performed.

Technical characteristics:
Weight:	800 kg
Overall dimensions:
	Width – 720mm
	Height – 1450mm
	Lenght – 3700mm
Power:	2.6 kW
Supply voltage:	220V / 50Hz
Maximum foil width:	320mm
Length of the bag:	65 – 190mm / 120 – 280mm
Bag width:	50 – 160mm
Maximum product height:	55mm
Maximum diameter of the roll of foil:	320mm
Packing rate:	40 – 230 pcs / min

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Automatic Packaging Line for Dry Nuts, Pumpkin and Sunflower Seeds in bags up to 1000gr.

Rossen Stanev — Thu, 08 Oct 2020 21:01:35 +0000

We have great pleasure to present to your attention an Automatic Packaging Line for Dry Nuts, Pumpkin and Sunflower Seeds in bags up to 1000gr. The system contains:

1.	Vertical packaging machine АМ019 – including 1 bag-forming collar for pillow and gusset bag COMPACT/STANDARD edition-fully servo driven, touch HMI – max film width up to 410mm. – max bag length 330mm – max bag face width <190mm
2.	Additional bag-former for pillow bag
3.	Stand-up bag forming system
4.	Stand-up bag forming system
Possibility of multi-head choice:
5.	14-head multihead weigher ATD14- plain surface. 1.6l single door hoppers
6.	Support platform for multihead weigher (painted carbon steel)
Feeding system options:
7.	Feeding conveyor with PVC belt- including level-regulating sensor and intake hopper.
Auxiliary equipment:
8.	Output transport belt
9.	Rotary collecting table ROBUST
Thermal printers:
10.	Electronic printing device Markem Imaje 8018i- print area 32*40mm. real time date/batch update.
11.	Software for barcode generation.

Vertical packaging machine

VFFS machine AM019, including 1 bag-forming collar with size, specified by the customer.
– up to 60 bags/min for standard pillow bag depending on the product and the dosing system.
– MAX film width 80-410mm.
– length of the ready bag (adjustable) 50-330mm.
– photocell.
– Encoding device.
– easy and intuitive control via 7.5″ Touch Screen.
– PLC controlled.
– Servo motors.
– Electrical supply 220V±10%.
– Installed power – 2600W.
– Air consumption – 25l/min.

Packing type "pillow" (standard)

3 side sealed Stand-up bag

Combinatorial dispenser

Multihead weigher ATD14, combinative dosing on weighing principle. vibratory dosing channels.
– Touch screen interface.
– The hoppers are driven by step motors.
– Vibratory top cone.
– Plain surface.
– 1.6l single door hoppers.
– creating up to 99 work programs.
– Dosing range- 10-800gr. with capability of discharging several doses in one bag.
– Password protected access control.
– Self-learning and auto-adjusting capability.
– Real time statistics log.

PVC strip power elevsator

Feeding conveyor with a PVC belt, including intake feeding hopper and level regulating sensor.
– Stainless steel construction.
– Productivity: 30l/min.
– Belt width: 300mm.
– Height of the flights: 60m.
– Vibratory or belt feeding device.
– Intake hopper volume: 200l.
– Level regulating sensor- used for maintaining a constant level of product in the hopper of the dosing device.

Output transport belt

– compact and stable construction.
– adjustable slope.
– stainless steel construction.
– speed: 250mm/sec.
– belt width: 250mm.
– power supply 380V ±10%.
– installed power: 120W.
– overall dimensions: 1700(L)*600(W)*800(H).
– weight: 40kg.

Rotary table

Rotary table ROBUST – stainless steel construction.
– adjustable height.
– adjustable speed.
– table diameter: 1400mm.
– installed power: 700W.
– electrical supply 220V±10%.
– weight: 80kg.

Digital Printer

Electronic printer Markem 8018i – prints date, lot number, option for image and barcode (additional software required).
– Printing field dimensions- 32x40mm.
– real time/date printing.
– resolution- 8 dots/mm. 1mm distance between the rows.
– consumables- carbon thermal ribbon.
– max. length of the ribbon – 450m.
– ribbon width – 22-33mm.
– interface- portable LCD controller.
– Software CoLOS Create included.
– Windows based software.
– USB communication

PACKAGE DIMENSIONS
Package width ** – fixed, at the customer’s request, from 40mm to 190mm.
Package width – adjustable, is made after the photocell from 50mm to 330mm.

** If you need packages with different widths, purchase an additional forming pipe-collar (for each additional size.)

STRIPS
Single or multi-layer, heat-sealing foil, in roll form: BOPP-BOPP, BOPP-PE, PA-PE, PET-PE, CPP-BOPP
SHEET THICKNESS
40-70 microns

ALL MACHINES ARE MADE OF AISI 304 STAINLESS STEEL AND CORRESPOND TO WORKING REQUIREMENTS WITH ASSEMBLY PRODUCTS

All photos are illustrative

Each of the components of our industrial packaging line can be ordered separately.
Do not hesitate to contact us for any details regarding this product. We can offer many attractive suggestions and solutions for integrating our facilities on your farm.

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Automated Roasting and Drying System for Nuts and Seeds

Rossen Stanev — Thu, 08 Oct 2020 12:38:09 +0000

Our Automated Roasting and Drying System for Nuts and Seeds has the following advantages:

Fixed color and aroma
• Motionless flow of product on the belt
• Preserving the color of evenly roasted products at each roasting point.
• Controllable airflow which provided inside the oven.
• With pressure washing and brush cleaning systems, the wire mesh belt remains always clean and prevent it from being clogged.

Homogeneous roasting
• Using the corridor panels that provide continuous airflow in the oven and through the wire belt in which the products come into contact, full control of the airflow is provided.
• Equal humidity ratio for all products that are processed in the oven.

Full integration with PLC control
• Automatic controlled production without operator intervention during the production period.
• Ability to coordinate the whole line with one screen panel.
• Creating updated data graphs.

Unique prescription
• Independent temperature control of each roasting zones
• Adjustable belt speed and product thickness.
• Creation of desired roasting prescriptions depending on the specific needs of the manufacturer.

High efficiency and low fuel consumption
• Fuel consumption is consumed at a minimum level due to high efficiency and energy saving designed thermal block system. Consequently, the formed heat is utilized at optimum efficiency.
• Burned waste gases evacuate without encountering the product in any way.

Performance table for the different raw materials for baking in the ratio of kilograms per hour:

CAPACITY	KG / HR
Hazelnut kernel	1000
Shelled Peanut	800
In-shell Peanut	200
In-shell Pıstachıo	500
Shelled Pıstachıo	700
Sunflower Seeds	500
Pumpkın Seeds	450
Almond	700
Cashew	800
Roasted chıckpeas	700

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Automatic Mill Factory System for packing flour in bags of 1, 2 and 5 kilograms

Rossen Stanev — Thu, 08 Oct 2020 12:18:35 +0000

Our packing line has the following advantages:
– High precision due to special design and servo control of the dosing module.
– Weight scale measure every packet.
– High performance due to linear structure. The hot melt glue system is Valco Melton.
– Good appearance of the closed package as a result of the linear structure.
– High reliability of the vacuum package opening system. A fan is used, not a vacuum pump with filters and vents.
– The machine is serviced by 1 person as a result of specialized photo control and servomotors. As a result of the main drive servomotor and photo control, the losses reach to 0%.
– Full control by Internet for setup and parameterization of the machine.

Automatic Packing Line includes:
• Filling Module
• Closing Module
• Shrink packer

1. Filling module
• Dosing module with small hopper 25 kg,
• Automatic picking of an empty package,
• Automatic opening with fan HRD60 FU-105/5,5
• Automatic filling with high accuracy of servomotor dosing
• Photo barriers to control quality –in the movement of the package.

2. Closing module:
• Centrally driven servomotor, which significantly reduces production shortages. Automatic lubrication of the central drive.
• Step-by-step movement of the bag by a comb.
• 1st folding of the upper part of the bag
• gluing (hot melt) – Valco Melton
• 2nd folding and top flattening by a press, pneumatically activated
• side pressing of the bag (pneumatically activated) to shape the bag and giving the brick form
• Weigh scale for control weight of every packet

3. Shrink packer:
• Buffer transporter of the packs.
• Grouping the packs on a stack 2х5.
• Passes the stack to a thermal foiling tunnel using thermal shrinking foil

4. Aspiration system

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Automatic bag filling and palletizing line 10÷50.0 kilos, for “Open Mouth” packets on euro pallet 1200х800х146mm

Rossen Stanev — Wed, 07 Oct 2020 14:36:52 +0000

Automatic bag filling and palletizing line from 10.0 to 50.0 kilos for “Open Mouth” packets on euro pallet 1200х800х146mm is the new addition in our collection of packaging systems and production lines. The system is designed to ensure competitive performance and accuracy of dosing.

The machine has the following features:

Dosage system in bags from 20 to 50 kilos, with an electronic pre-dosing measuring scale. Frequency Control Dosing Screw, Electronic Weighing, Cutting Valve, Dosing Receiver with Vibrator, Vibrating Bundle, Discarding Device.
Four-positions Carousel includes 4 closing mechanisms. The four positioning mechanisms rotate by a motor with frequency control. The supporting structure of the frame is designed with two scales with pre-dosing from 10 to 50kg. Each scale is combined with a frequency-controlled dosing auger with a capacity of 20 tons per hour. After the scales there is a collecting cone for moving the product to one of the positions of the carousel with a total capacity of up to 25 tons of flour per hour for 50kg bags. Two positions of vibrator to compact the product if necessary.
A system for automatically loading the empty package to the outlet of the packaging machine. The system takes the empty package through a vacuum suction cup and transports it to the exit of the packing machine. There, after the completion of the previous cycle, the new package is fed and trapped by pneumatics.
Automatic label feeding and sewing to the package. Labels are paper and loaded into a predefined slot. They are taken from the socket with a vacuum and fed automatically during stitching.
Automatic sewing mechanism, including a series of sewing heads, with added automatic thread cutting, automatic feeding of the sewing bag, the possibility of adding a label feeder (option). Sewing machine with a Japanese sewing machine, NEWLONG”, MODEL: DS9C, AUTOMATIC CUTTING SYSTEM COLUMN+ELECTRIC PANNEL+PHOTOCELL SYSTEM.
Conveyer belt 3.0m
Package Shaper. A pressure gauge with a ribbon that imparts a rectangular shape to the package.
Rolgang, which buffers the pallets delivered to the palletizer.
Robot – Palletizer for euro pallets. Pallet dimensions are configurable in the program. Pallet height < 2100 mm. The pallet is fixed at a precise angle of the palletizer. The orientation of the packages is orthogonal and freely configurable both in number and orientation, given the stability of the pallet for transport. The number of packets per line is configurable and determined by the operator. Electronic Dashboard with PC, touch panel. Electric drives are servo for each of the 4 axles. ABB Power Equipment.
9.1. Automatically place an empty pallet in the palletizer’s work area. The empty pallet cassette contains up to 10 pallets, which are automatically loaded by the palletizer.
9.2. Rolgang, which buffers full pallets, with up to 2 pallets at the palletizer outlet.
Metal detector.
Automatic stretcher machine.

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Vacuum Jam Maker 300l

Rossen Stanev — Mon, 05 Oct 2020 22:37:09 +0000

Type: evaporator with periodic action
Model: VA 300
Net volume: 300 liters
Product: tomato concentrate, plum mousse
Product condition: liquid, viscous
Steam consumption: – 250 kg / hour
Dimensions: 1220 x 1520 x 2100 mm
Description: spherical vessel on a stand
material – 304L
Lid – spherical
Bottom internal – spherical
Bottom – outer – spherical
Connection between the bottoms and the top – of welding
Stirrer – anchor non-scraping
Gear motor – 1.5 kW
Complete set:
– hatch – 1 pc.
– observation glass – 2 pcs.
– lighting fixture – 1 pc.
– vacuum mano-meter – 1pc.
– thermometer – 1pc.
– input additional materials – 1pc.
– input product spherical crane – Du 40
– output product ball valve – Du 80
– input / steam output – 1 “/ on flange /

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